When repairing a cowl I try to balance the repairs out and it is important to make the repairs look as if it is part of the original cowl or nice enough to make the cowl look better if not stronger and most important last. One thing is these cowl repairs are time consuming and it is not uncommon to spend 10 to 20 hours just repairing he cowl. In the case of my 180 I replaced the cowl doors with doors I made out of .032.
Removing a camera hatch in my 1953 Cessna 180 and installing a baggage door.Specializing in minor and major sheet metal repairs to Cessna 180 and Cessna 185 aircraft. Repairing control surfaces to major gearbox repairs as well as STC modifications or service bulletins. This shows a little of the removal of a camera hatch in my Cessna…
Floor viewing window for swing loadsThis was a fun job, but like most metal working jobs it always takes longer than they say. It also takes a bit of thinking as you do the installation about how it fits, it maybe different than the drawing, or holes may not be able to go where they…
One of the hardest parts about this job was removing the wings. I do not think they had ever been off and it took some heat, a 5x rivet gun, big hammer and a long brass rod but we finally did it. The owner found a used spar that passed an eddy current test, took…
This is a 12000 hour Cessna 182, the cracks are found in the corner of the web, hard to see. Once the crack was found the aircraft was grounded, no ferry permit allowed. We spent three long days and travel to get the job done
Currently working on a ground loop repair to a Cessna 170B wing. If you watch you will see the three measurements for twist, the tool is made such that it should always be zero, the inboard, the middle, and the tip. You can see the twist is out by .7 which means it has only…
